InspectorClassic大尺寸系列機(jī)型是具有性價(jià)比的中大型數(shù)控橋式測(cè)量機(jī)

Inspector Classic大尺寸系列機(jī)型是具有性價(jià)比的中大型數(shù)控橋式測(cè)量機(jī)。

Inspector Classic大尺寸系列機(jī)型可用于多種工業(yè)應(yīng)用：如和最終件檢測(cè)，夾具驗(yàn)證和過(guò)程控制等，是箱體類(lèi)零件檢測(cè)的理想測(cè)量系統(tǒng)。作為工業(yè)計(jì)量應(yīng)用領(lǐng)域中的經(jīng)濟(jì)有效的測(cè)量解決方案， Inspector Classic 大尺寸系列機(jī)型極大的提高了生產(chǎn)過(guò)程中的檢測(cè)效率和檢測(cè)精度，并降低了使用者的擁有成本。

主機(jī)采用全鋁結(jié)構(gòu)，同時(shí)，在設(shè)計(jì)過(guò)程中運(yùn)用了廣泛的計(jì)算機(jī)輔助設(shè)計(jì)中的有限元分析原理和模塊化設(shè)計(jì)原理，使得整機(jī)系統(tǒng)具備了改善的抗溫變能力和抗形變/扭擺能力，提高了整機(jī)空間結(jié)構(gòu)的穩(wěn)定性，降低了結(jié)構(gòu)微形變、振動(dòng)以及溫度梯度變化對(duì)測(cè)量性能的影響。閉式空氣軸承設(shè)計(jì)優(yōu)化了測(cè)量機(jī)各軸的機(jī)械運(yùn)動(dòng)，使得整機(jī)系統(tǒng)在測(cè)量過(guò)程中表現(xiàn)出的重復(fù)性和系統(tǒng)長(zhǎng)期的穩(wěn)定性。

Large Inspector Classic is a medium-big sized DCC bridge CMM designed and manufactured by Hexagon Metrology Qingdao, it has excellent price/cost ratio.

Large Inspector Classic is used in a number of industrial applications, such as first and final part test, fixture qualification and process control, besides, it’s also ideal for prismatic test.  As a perfect solution for any industrial metrology applications, Large Inspector Classic highly increases the throughput and accuracy of all your measurement and test operations with lowest investment.

From the base machine structure point of view, Inspector Classic features all-aluminum construction and utilized comprehensive CAD techniques, including Finite Element Analysis (FEA) and Module Analysis, with the result of improved thermal, dimensional/torsional, and geometrical stability and reduces structural deflection and the effects of vibrations and thermal variation on measuring performance. Wrap-around air bearing design optimizes the axis kinematics movement. Therefore the whole system characterizes the optimum measuring repeatability and long-term system consistency.

· 主要特點(diǎn)

①      X向橫梁采用超高剛性精密三角梁(Tricision ®)技術(shù)，通過(guò)減輕運(yùn)動(dòng)負(fù)荷從而提高了整機(jī)的性能，是保證穩(wěn)定性和剛性的結(jié)構(gòu)設(shè)計(jì)；該技術(shù)受到保護(hù)。

② 標(biāo)配機(jī)器與工件的線性溫度補(bǔ)償系統(tǒng)。

③ Y軸采用海克斯康獲得的燕尾型導(dǎo)軌，提高了測(cè)量機(jī)的精度和重復(fù)性。

④ Y向?qū)к壧Ц叩脑O(shè)計(jì)結(jié)構(gòu)，有利于獲得更高的精度。

⑤ 三軸均采用同步帶驅(qū)動(dòng)，結(jié)構(gòu)緊湊、不打滑、速度快、噪音低、易維護(hù)。

⑥ Z軸采用可調(diào)氣動(dòng)平衡，運(yùn)動(dòng)平穩(wěn)；并可在緊急情況下自動(dòng)制動(dòng)，保證安全。

⑦ 三軸均采用德國(guó)海德漢鍍金光柵，其熱膨脹系數(shù)獲得PTB認(rèn)證。

⑧ 電機(jī)遠(yuǎn)程放置減少了移動(dòng)質(zhì)量，提高了速度，也避免了電機(jī)發(fā)熱對(duì)機(jī)器性能的影響。

⑨ 配備的坐標(biāo)測(cè)量軟件，可滿足任何通用車(chē)間檢測(cè)需要。

⑩ 可提供專(zhuān)業(yè)的一體化交鑰匙設(shè)計(jì)方案（包括測(cè)量系統(tǒng)規(guī)劃、地基、減震、空調(diào)間、上下料等）。

· Technical Highlight

① X beam has adopted the patented ultra rigid “Tricision ®” technology. This structure is the best solution to lighten main carriage’s weight ａnd improve main carriage’s stability and rigidity, so can greatly improves CMM’s performance.

② Linear thermal compensation on all machine axes and the measured part - standard feature.

③ Patented precision-machined dovetail guideway in Y axis improves CMM’s accuracy and repeatability.

④ Heighten guideway on Y axis is good for improving accuracy.

⑤ All machine axes’ transmission mode is timing belt, whose compact, nonskid structure makes it has excellence of high speed, low noise and easy maintenance.

⑥ Pneumatic counterbalance (adjustable) for Z axis, which makes Z axis operate stably, with automatic brake on emergency condition and keep CMM in safety.

⑦ All machine axes are equipped with the scales (gold and steel) of German Heidenhain which are are certified by PTB (Physikalisch-Technische Bundesanstalt), a German national institute of science and technology.

⑧ Remote mounted drive motors reduce moving mass for faster setting, dissipate heat away from the machine frame.

⑨ Equipped with the powerful measuring software which second to none, Inspector Classic can handle any common shop measurement and test tasks.

⑩ Hexagon metrology Qingdao could provide professional integrated solution, including test solution, foundation, damping, air-condition room, load and unload system, etc.

· 性能指標(biāo) Performance Specifications

· 環(huán)境條件要求 Environment Specifications:

備注：滿足環(huán)境條件要求的方法具體可參考《機(jī)房施工指南》

Note: The Site Preparation Guide will help customer to know how to reach the Room Requirements.

· 控制系統(tǒng) Controller

Inspector Classic的控制系統(tǒng)

全新的DSP（Digital Signal Process）數(shù)字式運(yùn)動(dòng)控制系統(tǒng)，較傳統(tǒng)的模擬運(yùn)算控制系統(tǒng)空間定位控制能力提升40%，具有更精確和應(yīng)對(duì)更為復(fù)雜工件的檢測(cè)能力。

具備真正的Fly Control（飛行）運(yùn)行模式，大大提升測(cè)量效率，可提升30%~50%。

具備全面的溫度補(bǔ)償系統(tǒng)，確保機(jī)器在復(fù)雜的車(chē)間環(huán)境中也能保持準(zhǔn)確性。

具備工件重量補(bǔ)償功能，可補(bǔ)償由于工件重量變化引起的工作臺(tái)結(jié)構(gòu)變形。

具備ECO模式，可提供綠色節(jié)能環(huán)保模式。

具備遠(yuǎn)程診斷功能，更加快捷和有效地進(jìn)行故障診斷和修復(fù)，大大節(jié)省用戶等待時(shí)間。

兼容PC-DMIS和Quindos軟件，使得未來(lái)完成更專(zhuān)業(yè)的測(cè)量功能擴(kuò)展成為可能。

簡(jiǎn)潔友好的故障信息查詢系統(tǒng)，方便易用的參數(shù)設(shè)置軟件工具和界面，用戶只需簡(jiǎn)單培訓(xùn)即可操作。

經(jīng)過(guò)嚴(yán)格的可靠性與安全性國(guó)際認(rèn)證（CE認(rèn)證）。

New digital control system, space positioning ability increased by 40% than traditional analog control system, able to measure more complex workpiece.

Real Fly Control mode, greatly improving measuring efficiency by 30% to 50%.

Comprehensive temperature compensation system, to ensure the CMMs accurate even in complex shop-floor environment.

Work-piece weight compensation system can compensate the deformation of table structure caused by the workpiece weight.

Save energy and money with Eco Mode.

Remote diagnosis function, more rapidly and effectively fault diagnosis and fault repair, greatly reducing waiting time.

Both PC- DMIS and Quindos are supported, make it possible to extend the measurement function in the future.

Simple and friendly fault query system, which is very easy to use.

Pass the reliability and safety certification (CE).

軟件系統(tǒng) Software System

? PC-DMIS CAD++ 測(cè)量軟件Measuring & Inspection Software

作為世界的測(cè)量軟件，PC-DMIS擁有60000套、位列一的安裝量；憑借多年來(lái)各行業(yè)測(cè)量應(yīng)用的經(jīng)驗(yàn)累積和對(duì)技術(shù)創(chuàng)新的不懈追求，PC-DMIS被廣泛應(yīng)用于各種尺寸、形狀和位置的幾何量測(cè)量領(lǐng)域。同時(shí)，PC-DMIS以其友好的用戶界面、全面涵蓋國(guó)際通用標(biāo)準(zhǔn)的專(zhuān)業(yè)評(píng)價(jià)能力，為廣大用戶提供的測(cè)量結(jié)果及實(shí)用、便捷的操作性能。

PC-DMIS is the world’s leading Coordinate Measurement Machine (CMM) Software with over 60,000 seats in place worldwide.PC-DMIS was widely used for geometric measurement such as geometric size、form and location， with the globalization real application experiences accumulated in various industries for so many years, and with the relentless pursuit of innovation in metrology technology. PC-DMIS provides authoritative measuring report ,practical and handy operation performance with its friendly user interface and professional capacity of dimension evaluation.

功能強(qiáng)大的計(jì)量與檢測(cè)軟件PC-DMIS CAD++是任何零件檢測(cè)的理想選擇。基于PC-DMIS CAD的所有功能，PC-DMIS CAD++為薄壁零件、高精密質(zhì)檢及逆向工程用戶提供了強(qiáng)大的復(fù)雜幾何特征測(cè)量與掃描功能，從而滿足了薄壁件（如鈑金件、塑料件、玻璃件、管件等）、葉輪葉片、動(dòng)力總成、模具等各種零件的高速、高密度、高精準(zhǔn)的測(cè)量要求。PC-DMIS CAD++支持各種掃描裝置與掃描應(yīng)用，包括對(duì)大量數(shù)據(jù)的處理和管理算法。同時(shí)，利用CAD，PC-DMIS為用戶提供測(cè)量結(jié)果與CAD的直觀比對(duì)，并通過(guò)其一體化的圖形功能和豐富的測(cè)量報(bào)告模板，生成多種格式的可視化圖形報(bào)告。PC-DMIS CAD++功能強(qiáng)大，且簡(jiǎn)捷易用。

Powerful measurement and inspection software PC-DMIS CAD++ is the ideal solution for any metrology requirement. Based on PC-DMIS CAD , PC-DMIS CAD++ supplies the thin-walled parts, the high-accuracy-inspection and the reverse engineering customers with a powerful feature of the complex geometric measurement and scanning capabilities. That can meet inspection requirement of the sheet metal（sheet metal, plastics, glass, pipes, etc.）, impeller and blade, power train, dies ａnd molds with high speed, high density and high accuracy. PC-DMIS CAD++ supports a variety of scanning devices and applications, ａnd includes algorithms for managing large amounts of data. It links to CAD, allowing users to compare measurement results directly against models for unsurpassed speed and accuracy. It is feature rich, yet easy to use.

PC-DMIS CAD++提供了如下的性能Main Features：

· 提供全類(lèi)型高級(jí)掃描策略及專(zhuān)業(yè)的三維掃描算法，靈活解決復(fù)雜曲線、曲面的測(cè)量任務(wù)

· Supply full types of the scan strategies ａnd the professional algorithms for complex curve or surface inspection

· 提供的數(shù)據(jù)處理功能，的實(shí)現(xiàn)復(fù)雜的曲線/曲面的輪廓度評(píng)價(jià)及未知零件的測(cè)繪任務(wù)

· Supply excellent data processing function for the profile evaluation of the curve and surface, also supply perfect data for the reverse engineering of the unknown part

· 提供完善的薄壁件測(cè)量模塊，使得薄壁件測(cè)量簡(jiǎn)易高效,如自動(dòng)查找、相對(duì)測(cè)量、測(cè)針三維矢量補(bǔ)償、曲面矢量與位置的自動(dòng)判斷調(diào)整等，適用于薄壁件易變形、坐標(biāo)系特殊、大公差及容錯(cuò)性等檢測(cè)特點(diǎn)。

· A complete suite of measurement routine that make the inspection of thin-walled parts faster and easier. These routines include automatic feature search, relative measuring, real time 3D probe compensation and the ability to sample the location and orientation of the surface to automatically compensate for part variability. That fits for thin-walled parts inspection, such as easy deformation, special C.S. requirements，wide tolerance ａnd even fault tolerance.

· 直接從CAD中提取幾何特征的名義值。點(diǎn)擊工件模型即可完成編程，簡(jiǎn)單便捷，且能消除人工輸入錯(cuò)誤或者對(duì)圖紙的理解錯(cuò)誤

· Extract part data directly from CAD. Inspection routines are simplified created by pointing and clicking on CAD. This virtually eliminates mistakes related to bad data entry or misinterpreting hard copy blueprints

· 支持多種格式CAD文件，例如IGES或者STEP等格式的通用CAD文件。

· PC-DMIS CAD supports multiple protocols for linking to CAD. It can be neutral like IGES or STEP etc.

· 提供測(cè)頭路徑動(dòng)畫(huà),利用動(dòng)態(tài)的測(cè)量機(jī)模型，基于工件和夾具CAD自動(dòng)檢查測(cè)頭碰撞

· Animate probe paths, and automatically detect probe collisions with parts and fixtures by accurate kinematic modeling of most CMMs,  when working with solid models

·  “一鍵”自動(dòng)創(chuàng)建手動(dòng)/自動(dòng)坐標(biāo)系

· Create an alignment with one click of an icon.

· 性能的迭代法和擬合坐標(biāo)系，確保為自由曲面類(lèi)工件創(chuàng)建精準(zhǔn)的坐標(biāo)系

· Provide Iterative alignment and Best Fit alignment to ensure fast and accurate alignments for freeform parts.

· 支持3D智能安全區(qū)域的編程功能

· Programming safely and efficiently with ClearanceCube

· 基于已測(cè)定的尺寸和特征，可執(zhí)行程序中的任意部分尺寸，以快速實(shí)現(xiàn)某部分特征的復(fù)檢或抽檢

· The new Mini Routines feature enables users to measure a selected dimension or group of dimensions from a long part program

· 提供了功能強(qiáng)大的形位公差的評(píng)價(jià)，包括：直線度、平面度、圓度、圓柱度、圓錐度以及各種形面輪廓度等。相對(duì)基準(zhǔn)幾何要素真實(shí)位置度的評(píng)價(jià)：平行度、垂直度、角度、對(duì)稱(chēng)度、位置度、同軸度、同心度、軸向跳動(dòng)、徑向跳動(dòng)、軸向全跳動(dòng)、徑向全跳動(dòng)

· Form evaluations of geometrical elements: Straightness, Flatness, Roundness, Cylinder form, Conical form, Torus form, and Spherical form.  True position of an element with reference to the datum(s): Parallelism, Squareness,  Angularity, Symmetry, Position, Coaxiality, Concentricity, Axial runout, Radial runout, Total axial runout, Total radial runout

· 遵循國(guó)際GD&T評(píng)價(jià)標(biāo)準(zhǔn)，全面涵蓋ISO及ASME Y14.5等標(biāo)準(zhǔn)

· Comprehensive coverage of ISO and ASME Y14.5 standards

· 10種默認(rèn)類(lèi)型的檢測(cè)報(bào)告及定制報(bào)告功能，滿足各層次用戶對(duì)測(cè)量報(bào)告的需求

· 10 default report types and the customized report function can meet the different requirements

· PTB與 NIST認(rèn)證

· Full PTB and NIST certification

探測(cè)系統(tǒng) Probing System

· HH-AS8-T5 自動(dòng)分度測(cè)座 Motorized indexable head

HH-AS8-T5可在豎直水平兩個(gè)方向自動(dòng)旋轉(zhuǎn)，5°的精細(xì)分度量確保有多達(dá)3024個(gè)測(cè)頭角度組合．旋轉(zhuǎn)90°僅需兩秒鐘， 可配置長(zhǎng)達(dá)300mm的加長(zhǎng)桿；可連接各種觸發(fā)式測(cè)頭、模擬掃描測(cè)頭和非接觸式測(cè)頭。特別設(shè)計(jì)的結(jié)構(gòu)使得HH-AS8-T5在安裝時(shí)，部分結(jié)構(gòu)可深入測(cè)量機(jī)Z軸內(nèi)部，節(jié)省了安裝空間尺寸，因而增大了測(cè)量空間。

HH-AS8-T5 can rotate in horizontal and vertical direction freely. It can be precisely indexed to reach 3024 highly repeatable attitudes with fine (5°) angular index increments. Its index speed is 90° in 2 sECOnds and can handles up to 300 mm long probe extensions. HH-AS8-T5 is capable of connecting touch trigger probe as well as other probing systems, such as analog scanning probing system and non-contact probing system. HH-AS8-T5 is specially designed to save measuring range of CMM by putting partial structure inside the Z column during the installation, which represents a significant increase of measuring volume.

· HP-S-X1S掃描/觸發(fā)套裝組HP-S-X1S Complete Kit

HP-S-X1S測(cè)頭系統(tǒng)是高速、高精度的可分度三維掃描模擬測(cè)頭。它同時(shí)兼容觸發(fā)和掃描功能，支持所有標(biāo)準(zhǔn)的探測(cè)模式：?jiǎn)吸c(diǎn)測(cè)量、自定心測(cè)量和連續(xù)高速掃描測(cè)量，可完成各種復(fù)雜的測(cè)量任務(wù)，包括復(fù)雜輪廓和外形的掃描。由于采用觸發(fā)方式進(jìn)行校驗(yàn)，因而校驗(yàn)所需的時(shí)間很短。

HP-S-X1S具備緊湊的結(jié)構(gòu)，直徑僅30mm,可限度的接近待測(cè)工件，并可深入工件內(nèi)部進(jìn)行測(cè)量；配備HH-A-T或HH-AS-T自動(dòng)分度測(cè)座，具有靈活高效的測(cè)量能力。

HP-S-X1S測(cè)頭系統(tǒng)搭配M3螺紋探針，允許探針總長(zhǎng)度范圍豎直方向在20-115mm，水平方向0-20mm之間。

HP-S-X1S測(cè)頭系統(tǒng)可以使用可選的HR-R自動(dòng)更換架自動(dòng)更換測(cè)頭，也可以使用可選的HR-X 自動(dòng)探針更換架快速更換探針，無(wú)需重新校驗(yàn)，仍可保持測(cè)量精度。

HP-S-X1S測(cè)頭系統(tǒng)包括以下組件：

The HP-S-X1S is a high speed & high accuracy indexable continuous scanning probe head. It enables scanning and touch-trigger probing in the same probe system and supports all the standard probing modes like: Single Point Probing, Self-Centering as well as Continuous High Speed Scanning for fast and accurate form and profile measurements. Besides, it has shorter styli calibration times because of touch-trigger calibration mode.

The HP-S-X1S has a compact structure with small outer diameter of 30mm, which allows optimum access to the measured part as well as the deep inside measurement. Equipped with TESA motorized indexing probe heads of HH-A-T or HH-AS-T, the HP-S-X1S can provide a flexible and efficient measurement.

The HP-S-X1S allows the use of probe extensions & M3 styli in the ranges from 20~115mm in vertical direction, 0~20mm in horizontal direction.

The probe can automatically be changed using the optional TESA automatic probe changer rack TR-R, while automatic styli changes are possible with the optional HR-X styli changer rack with no need of recurrent qualification.

The HP-S-X1S probing system includes:

- 1個(gè)HP-S-X1S掃描模塊 1x HP-S-X1S Scanning Probe Head

- 1個(gè)X1s-1探針夾持吸盤(pán) 1x Styli Clamping X1s-1 (0 mm)

- 1個(gè)X1s-2探針夾持吸盤(pán) 1x Styli Clamping X1s-2 (15 mm)

- 1個(gè)測(cè)頭控制器 1x AC/DC Probe interface

- 1套標(biāo)準(zhǔn)探針組 1x Standard M3 styli set -：

用戶現(xiàn)場(chǎng)的測(cè)量機(jī)安裝 Installation at Customer Site

海克斯康負(fù)責(zé)測(cè)量機(jī)的安裝、調(diào)試以及測(cè)量機(jī)安裝現(xiàn)場(chǎng)的最終驗(yàn)收。所有的包裝箱都需要在海克斯康工程師監(jiān)督和認(rèn)可的情況下才能開(kāi)啟。

只有當(dāng)滿足了供貨方在《機(jī)房施工指南》中所要求的環(huán)境條件，才能進(jìn)行測(cè)量機(jī)的安裝。

需方必須提供相應(yīng)的機(jī)器吊裝設(shè)施及內(nèi)部運(yùn)送和拆裝所需的人力資源，供方負(fù)責(zé)機(jī)器吊裝設(shè)施及內(nèi)部運(yùn)送和拆裝過(guò)程中的技術(shù)指導(dǎo)。

System installation includes installation, start-up and metrology test and will be carried out by the service engineer of Hexagon Metrology Qingdao. All boxes shall be opened only under the supervision of a Hexagon Metrology Qingdao engineer.  During the installation, support for connections, internal transportation and unpacking must be provided.

Concerning environment and facilities for the CMM installation, the buyer must meet the requirement specified in  Site Preparation Guide provided by seller before the installation.

Fork lift truck or suitable lifting equipment must be provided by the buyer as well as the manpower needed for internal transportation and unpacking. Supplier should offer technical guide.

培訓(xùn) Training

該課程旨在對(duì)測(cè)量機(jī)系統(tǒng)操作人員提供系統(tǒng)使用和坐標(biāo)計(jì)量技術(shù)的基本培訓(xùn)。參加該課程的人員一般要求具備計(jì)量基礎(chǔ)知識(shí)、計(jì)算機(jī)應(yīng)用知識(shí)及英語(yǔ)基礎(chǔ)。

The course is designed to train operators on the use of the system and on fundamentals of Coordinate Metrology. People attending this class are expected to have some familiarity with metrology knowledge, PC application skill and English.